#46 Investigating an Amies Wove Mould

In which some interesting variations (and a couple of mysteries) are discovered. This pair of wove moulds was given to Cathleen Baker by the late Larry Lou Foster of Tuscaloosa, Alabama who acquired them in 1968 while traveling in England. Cathy loaned me this pair and another laid pair to examine. The moulds are small,Continue reading “#46 Investigating an Amies Wove Mould”

#44 Preparing a Deckle for Sheathing

One of the moulds being made has some experimental features. It and its deckle are made of larch; an early effort of mine to start looking for alternatives to tropical hardwoods. I sheathed the mould in brass, mainly to demonstrate sheathing on the blog. The larch deckle will also be sheathed. This gives me anContinue reading “#44 Preparing a Deckle for Sheathing”

#43 Adjusting a Deckle

(Another advantage of the ‘pinwheel’ joint) This mould and deckle were intended to be an A4 size. In converting from metric I made an error and ended up with a deckle that was too loose in one direction. (It fit fine the other way). Since the deckle was made with joints in a ‘pinwheel’ orientationContinue reading “#43 Adjusting a Deckle”

#22-1/2 Fitting the Laid Facing to a Single Faced Mould

This fills a gap in this sequence of posts. These few photos should provide enough information since the differences between this and the other two types of mould are covered elsewhere in the blog. The facing is taped in place just like the double faced laid but directly above the ribs without any backing wireContinue reading “#22-1/2 Fitting the Laid Facing to a Single Faced Mould”

#42 Final Shaping of the Deckle

If the deckle belongs to a laid mould small grooves are filed into the rim where the chain wires stick up. Placing the deckle on the mould and rubbing it around will cause the chain wires to leave visible dents in the wood. The deckle is turned 180 degrees and rubbed on the mould thatContinue reading “#42 Final Shaping of the Deckle”

#36 Deckle Joint Dimensions

Following are some dimensions for deckle joints. I make two ‘weights’ of deckles; ‘light’ and ‘standard’ (which correspond to ‘light’ and ‘standard’ moulds). I have long felt that small moulds tend to be overbuilt and have recently ‘slimmed down’ the wooden parts of those smaller than about 16″ x 20″. These joints are based onContinue reading “#36 Deckle Joint Dimensions”

#41 Shaping the Deckle Part 1

Rounding the Outside Edges First the corners are sawed off at 45 degree angles. This can be done on the table saw using this overhanging fence. This roughing stage is finished. The lower deckle has been partially rounded over with a router. One more fine cut will take off the last rough saw marks. ThisContinue reading “#41 Shaping the Deckle Part 1”

#39 Gluing the Deckle

Applying paste wax to the outside of the parts makes it a little easier to remove the excess epoxy that squeezes out. The parts should be pushed up tight to keep the paste wax from getting into the joints. The deckle parts fit together in a rotating pattern so they have to be assembled inContinue reading “#39 Gluing the Deckle”